Your Roadmap to Automation

Every project begins with a detailed requirement assessment to fully understand your product, application, and manufacturing challenges. Whenever possible, we conduct an on-site visit to gain direct experience with your components, whether they involve semiconductor fabrication, optical alignment, photonics integration, or medical device assembly. During this phase, we define key parameters such as alignment accuracy, gripping forces, dispensing techniques, and automation feasibility to develop a scalable and efficient microassembly solution.

Once requirements are established, we develop an initial technical concept, outlining the automation strategy, process steps, and system architecture. This is a collaborative phase where we align with you on technical feasibility. To minimize development risks, we propose feasibility studies or proof-of-concept (PoC) tests, focusing on key challenges such as high-precision positioning, active optical alignment, force-controlled bonding, and complex motion control. The findings from this phase provide valuable input for the next development steps.

We conduct targeted experiments to evaluate high-risk factors identified in the coarse concept phase. This includes analyzing nanometer-precise positioning, advanced gripping mechanisms, automated material handling strategies, and overall system precision under real-world conditions. Customers receive a comprehensive technical report detailing the methodology, measured data, and key findings. The results serve as a foundation for refining the process concept, ensuring that all mechanical, optical, and automation-specific requirements are met before advancing to full-scale system development.

Based on the feasibility study results, we create a detailed fine concept that incorporates validated process parameters and system design considerations. This phase defines the process flow, material handling strategy, and automation capabilities. While specific hardware components may not yet be finalized, this concept provides a clear framework for system architecture, integration, and process efficiency. After final discussions with the customer, we provide a comprehensive project quotation with full cost transparency.

Once the fine concept is approved, we formalize the project order, clearly separating hardware and development costs to provide a structured financial overview. This ensures clear investment planning and allows customers to track the project’s progress transparently. Our team is committed to delivering a reliable, scalable, and future-proof microassembly solution that meets the highest industry standards.

At this stage, we finalize the detailed system architecture, defining all hardware, software, and automation parameters to ensure seamless integration into the production environment. The design freeze serves as a critical milestone where all mechanical configurations, motion control strategies, and system interfaces are reviewed and validated. This ensures that high-precision positioning modules, advanced alignment mechanisms, and material handling subsystems are optimized for accuracy and repeatability. Once both parties confirm the specifications, the transition to the manufacturing phase begins.

With the design freeze completed, we begin the full-scale development of the assembly process, ensuring that every step is engineered for precision, reliability, and efficiency. This is the most comprehensive phase of the project, where we define, implement, and validate the core processes required for automated production. Rather than merely fine-tuning parameters, we establish a fully functional, optimized workflow that meets the customer’s exact specifications and quality standards.

To accelerate deployment, we utilize our P50 prototyping platforms, which are functionally identical to the final production system. This enables parallel development, allowing us to refine and validate the process while the customer’s machine is being built simultaneously. Through iterative testing, cycle time optimization, and in-depth validation, we ensure high process stability, repeatability, and efficiency. Customers receive regular technical updates and are actively involved in milestone evaluations to guarantee seamless integration into their production environment.

Before delivery, we perform a Factory Acceptance Test (FAT) to verify that the system meets all agreed-upon specifications, process requirements, and quality standards. The FAT includes process validation, cycle time measurements, precision checks, and system stability testing. Once approved, the system is prepared for installation.

After the FAT is approved, our team manages safe delivery and professional installation at the customer site. We provide training programs tailored to the specific system and production requirements, ensuring that your team is well-prepared to operate the system effectively. Whether your production involves semiconductor packaging, optical component assembly, micromechanical manufacturing, or medical device production, we support a smooth transition to operation.

After installation, we conduct the Site Acceptance Test (SAT) to verify the system’s performance in the customer’s production environment. The SAT includes final adjustments, real-world process validation and full workflow integration. Once successfully completed, the system is ready for full-scale production.

To maintain long-term system availability and minimize downtime, we offer customized service agreements tailored to customer needs and production volumes. Our services range from preventive maintenance and remote support to fast-tracked spare parts supply and performance monitoring. Whether you require on-demand technical assistance, scheduled component replacements, or process optimizations, our service agreements help ensure maximum productivity and uptime.